How to Format USB Flash Drive to FAT32 (Applies to 32GB/64GB/128GB...)

Jean updated on Jul 24, 2020 to Partition Master | How-to Articles

How to format USB to FAT32? If the USB flash drive is within 32GB, the native Windows File Explorer and Windows Disk Management are good FAT32 formatter. However, if you want to format 64GB or 128GB USB to FAT32, you can only depend on CMD (Usually diskpart and powershell) and a third-party FAT32 format tool.

*EaseUS Partition Master Free is an all-around FAT32 format utility that breaks the limit of the 32GB capacity on a USB flash drive, pen drive or memory card. You can apply the software to format any drive from 2GB to 256GB or even bigger to FAT32 without limitation. Read on and get to know the FAT32 file system and how to choose the right tool to format USB to FAT32.

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 Windows 10 is supported

Why Do We Format USB to FAT32?

Related topic: Should you format USB to FAT32 or NTFS?

What's FAT32? FAT32 is regarded as the default file system for external drives, especially the removable USB flash drives and SD memory cards. It's the most compatible file system that can be used on major devices and operating systems like Windows and macOS. So, the advantage of using FAT32 is portability.

However, FAT32 has some disadvantages, or let's say limitations as well. First and foremost, if you use a single file over 4GB in size, you'll need to convert FAT32 to NTFS or exFAT; What's more, due to the manufacturers' specifications, FAT32 can only be used to format drives between 2GB and 32GB, and that's why native tools on Windows have that limit, too. When you try to format a USB drive over 32GB in Windows Explorer, there is no "FAT32" option at all.

Formatting the USB flash drive will delete all the content on the device. Please make sure that you have backed up everything on the drive you want to save before the operations.

How to Format USB to FAT32: Windows Tools or Third-party Formatter?

According to the previous FAT32 analysis, 32GB is the watershed when it comes to deciding how to format your USB flash drive to the FAT32 file system. In a word, when the USB drive is within 32GB, you can choose any tool mentioned on this page to make it. Otherwise, once the USB drive capacity exceeds the 32GB limit, you'll need to turn to more advanced solutions, including:

  1. 1. EaseUS FAT32 formatting software
  2. 2. Diskpart & PowerShell command

Next, we'll cover all free solutions to let you format 2GB, 8GB, 32GB, 64GB, 128GB, or 256GB USB flash drive to FAT32 with success.

#1. Format USB (Under 32GB) to FAT32 via Windows 7/8/10 File Explorer

Connect your USB drive to a Windows PC or laptop and let Windows recognize your drive and assign it a drive letter. Check it in Windows Explorer and follow the steps to format the drive to FAT32 as you want.

Step 1. Press Windows + E keys and open File Explorer.

Step 2. Right-click on your USB drive and choose Format.

Step 3. Choose FAT32 as the target file system, tick Quick Format and click Start.

format usb under 32gb to fat32 in windows explorer

#2. Format USB (Under 32GB) to FAT32 via Windows 7/8/10 Disk Management

Disk management is a free Windows built-in utility that is designed to help users deal with common disk partition related jobs. It is ready to help whenever you want to format a small USB drive to FAT32.

Step 1. Right-click This PC in Windows 10/My Computer in Windows 7, and choose Manage.

Step 2. Choose Disk Management under Storage.

Step 3. Right-click on your USB drive and select Format.

Step 4. From the File system drop-down list, choose FAT32 and click OK.

Format usb to fat32 in disk management

#3. Format USB (32GB, 64GB, 128GB) to FAT32 with EaseUS FAT32 Formatter

Since the FAT32 option is not available in the regular Windows formatting tools when the USB size is over 32GB, you need other capable USB format tools to get around that. Here we recommend you try EaseUS Partition Master Free, a free partition manager that can help you format your hard drive and USB devices without size limitations. In addition, it also lets you easily resize, create, delete, merge, split, copy partitions, convert MBR to GPT drive and vice versa, and many other things you cannot realize in the default Windows programs.

Now you can download the program and follow the simple steps to format the USB flash drive in any size to FAT32.

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 Windows 10 is supported


Step 1: Launch EaseUS Partition Master, right-click the partition you intend to format and choose "Format".

Format Hard Drive Partition - Step 1

Step 2: In the new window, enter the Partition label, choose the FAT32 file system, and set the cluster size according to your needs, then click "OK".

Format Hard Drive Partition - Step 2

Step 3: Then you will see a warning window, click "OK" in it to continue.

Format Hard Drive Partition - Step 3

Step 4: Click the "Execute Operation" button in the top-left corner to review the changes, then click "Apply" to start formatting the partition to FAT32.

Format Hard Drive Partition - Step 4

Smaller cluster size makes less waste of disk space. The smaller cluster size is, the bigger the file allocation table (FAT) will be. The bigger the FAT is, the slower the operating system works with the disk.

#4. Format USB to FAT32 Using CMD

Though Windows Command Prompt is the other attainable way that enables users to format a storage device to whatever file system, it's kind of higher-leveled and risker for average persons.

If you are with solid computer skills and familiar with the command lines, you can try the diskpart and powershell command to format your USB drive to FAT32 like the third-party EaseUS format tool does.

Diskpart Command Line:

list disk
select disk *
list volume
select volume *
format fs=ntfs quick

PowerShell Command Line:

format /FS:FAT32 X:

Are You Able to Format USB to FAT32 Now?

Regarding the topic "how to format USB to FAT32", we analyzed the FAT32's advantage and disadvantage, and clearly know that the regular Windows File Explorer and Windows Disk Management can only deal with the USB drive under 32GB. If you're trying to format a large USB drive that is 64GB or 128GB, you'll need to download the third-party formatting software - EaseUS Partition Master Free, or challenge yourself to learn the Diskpart or PowerShell commands.

All in all, no matter how large your USB flash drive is, EaseUS FAT32 format software is the optimal choice to format your USB drive to FAT32. It doesn't require the USB storage size, and most of all, it's user-friendly that everyone can benefit from it. 

Download Now

 Windows 10 is supported

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Will the "Migrate OS" feature transfer the Windows system files only or the whole C drive?

To ensure that the migrated system will boot normally, the Migrate OS feature will transfer all the files in the system and the boot partitions. Generally, the boot partition is the C drive so the transfer will include all the files in C.

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The license of Partition Master Professional and Server editions can be used on 1 computer only, while that for for the Technician and Unlimited editions can be used on multiple machines.

What is the difference between EaseUS Partition Master Trial version and the Free version?

Free is for home users only, with most basic functions available such as partition resize and clone. While trial can help you understand how this product works and test what a full license can do on a business or server OS machine.

Will it cause any data loss after resizing the partition in EaseUS Partition Master?

Generally, it will not cause any data loss or boot issue by resizing a partition. However, in order to protect your data, we suggest that you backup the partition before resizing, in case of any unexpected situations such as power outages, computer hardware failures, etc. You can use EaseUS Todo Backup to backup the partition and its trial version is fully functioned for 30 days.

What should I prepare before resizing the partition?

On the partition that is going to be operated, there might be some files being occupied by other programs. To ensure a successful operation, we suggest that you close all the unnecessary software before resizing that partition. Otherwise, EaseUS Partition Master will detect the partition being locked by the other software and require a reboot to resize the partition under boot mode.

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